Projects

R&D plants C.Zeiss

• Creating M&C lists for pre-planning the plant projects
• Implementation of new IO link components
• Installation on site
• Evaluation to Zeiss standard
• Generation of P&I diagrams

Charging infrastructure

• Creation of circuit diagrams in series to customer requirements
• To 09.2024 # 1200 pc. circuit diagrams

Process goals

• Complete electrical construction of the circuit diagrams with Eplan-P8, incl. installation plans and material procurement
• Constructing and testing a prototype control cabinet
• Installation of process cell on site

Cross-cut plant

• Electrical construction of circuit diagrams with Eplan-P8 incl. layout plans and materials tracking
• Material procurement & control cabinet construction
• Installation of the electrical components on site
• Initial commissioning and accompanying measurements of a control cabinet & plant

Run-around plant for hardwood

• Taking on electrical construction of circuit diagrams with Eplan-P8 incl. layout plans and materials tracking
• Determining material procurement requirements
• Supervision at the customer’s site
• Initial commissioning and accompanying measurements of a control cabinet & plant

ILT AC / DESY HH

• Planning and technical elucidation of all components
• Consideration for various safety provisions
• Site visit before installation of the plant on site
• Construction of control cabinets and manufacture of connection cables

Conveyors

• Recording the current state of installations on site
• Technical elucidation on site
• Conversion of the old control system to a fault-free, updated one
• Conversion of safety control devices
• Exchanging electrical vertical conveyor components incl. drive and measuring devices; feasibility checked on site.
• Supervision and online revision of plans at the customer's premises

Process welding plant

• Complete electrical construction of the circuit diagrams with Eplan-P8, incl. installation plants and material procurement
• Constructing and testing a prototype control cabinet
• Integration of Data Matrix Barcode Scanner

High-bay storage retrofit

• Conversion of circuit diagrams to new E-plan P8 system
• Incorporation of customer wishes in the drawings
• Comparison with new standards
• Material tracking
• Supervision and online revision of plans at the customer's premises

Treatment plant

• Complete electrical construction of the circuit diagrams with Eplan-P8, incl. installation plants and material procurement
• Administering the MUK list
• Material procurement
• Electrical plan database administration

Laser bonding plant

• Complete electrical construction of the circuit diagrams with Eplan-P8, incl. installation plants and material procurement
• Construction and testing of prototypes
• Approval as per SEMI 2
• Modular system introduced / serial number administration

Processing plant

• Complete re-planning of a processing line in E-plan P8, incl. installation plans and material control
• General conversion to E-plan P8
• Administrative database work
• Conversion and extension in agreement with specialists before assembly

Liquid metal plant

• Complete electrical construction of the circuit diagrams with Eplan-P8, incl. installation plans and material control
• Concurrent construction at the customer’s site
• Preparation for I/O test
• Supervision, conversion and extension on site

Palleting plant

• Complete electrical construction of the circuit diagrams with Eplan-P8, incl. installation plans and material control
• Concurrent construction at the customer’s site

Heat treatment plant

• Complete electrical construction of the circuit diagrams with Eplan-P8
• Creation of parts lists
• Calculating air conditioning requirements
• Creating modular groups
• Creating an installation plan with cable lengths
• Risk evaluation & analysis

Filling plants

• Construction of circuit diagrams with Eplan-P8
• Calculating the power supplies and main circuit breaker
• Creation of installation plans with Eplan-P8
• Ordering materials in SAP
• Handling service orders in SAP
• Creation of pneumatic and technological plans
• Support/monitoring of mechanical and electrical structure of prototype plants

Packaging plants

• Construction of circuit diagrams with Eplan-P8
• Calculating the power supplies and main circuit breaker
• Creation of installation plans with Eplan-P8
• Ordering materials in SAP
• Handling service orders in SAP

Energy management

• Creation of overview drawings in Eplan-P8
• Corresponding meter lists with addresses created in Excel
• MS network recorded, overview layout created
• Overview layout of low-voltage network W5 created
• Commissioning of heat meters
• Connection to building control systems

Heat treatment plants

• Creation of electrical documentation with Eplan-P8
• Parts lists created in Excel
• Electrical equipment transferred to plant layout
• Layout plan (electrical) created for entire plant
• Calculation of all power supplies
• Calculation of power loss
• Support for control cabinet construction
• I/O test of control cabinet
• Control cabinet signage
• Plant signage
• Cable route planning for the entire plant
• Creation & delivery of customer-specific plant signage

Ventilation plants

• Creating control cabinet layout plan
• Creating a measurement point list using the programming lists and old documentation
• Creating electrical documentation with E-plan P8
• Creation & delivery of customer-specific plant signage

Tempering furnaces

• Creation of electrical documentation for the furnaces with Eplan-P8
• Creating a measurement point list in Excel using the P&I diagram
• Exporting parts lists for the customer in the desired format
• Translation of documents into English

Electroplating plants

• complete construction of an eloxal plant with Eplan-P8

Semiconductor industry

• E-plan construction for the OVPD field
• New planning concept drawn up for the creation of e-docs
• Customer requirements included
• Production documents for control cabinet manufacture and plant manufacture created using clean room technology
• Certification and testing of new measurement systems for the clean room/vacuum technology
• Change logs created for servicing
• Electrical documentation drawn up in two languages (German/English)
• MUK list introduced in planning preparation
• Calculation of power loss, power & control circuits
• Database created for electrical construction
• Newly developed power electronics from various manufacturers certified

Electroplating plants

• Creation of measurement point lists according to flow diagram
• Concept creation of plant + local BMK labelling
• Circuit diagrams incl. cable connection plan, order & parts list
• Design plans created for control cabinet construction
• Pre-commissioning at the customer’s site
• Support for control cabinet construction at customer’s premises
• Standardised/modular terminal boxes created
• Calculation of power supplies
• Cross-section calculation for emergency stop/load circuits
• Cable standardisation
• Drawing standard created

SMS Demag

• Modularisation of a cooling line for a hot rolling mill
• Project planning of crop shears
• Calculation of cable aggregation for cable laying
• Calculation of low-voltage power supplies
• Power loss calculation of control cabinet components
• Part project planning for NSHV

Grünenthal GmbH Aachen Werkteil 5

• Creating a non-ambiguous structure in the circuit diagrams by plant and location; involvement of specific customer desires
• Complete revision of all circuit diagrams for Werkteil 5
• Changing various forms of circuit diagrams according to customer desires and needs
• Creation of building control system station (ZLT) overviews with Auto-CAD; assignment of logical addresses
• Creation of circuit diagram macros for the ZLT components
• Construction of a solvent supply and disposal station to customer wishes

Grünenthal Aachen Werkteil 2

• Revision of all control and circuit diagrams
• Creation of an unambiguous structure in the circuit diagrams

Kesko GmbH (Packaging and filling industry)

• Division of production relocation into individual production stages
• Machine installation plan created (Auto-CAD)
• Planning and execution of electrical installation for production

• Revision of circuit diagrams for all production machinery with E-Plan
• Creation of a revision management system

• Quantity recording of all 4 packaging lines
• Creation of documentation and changes in the existing circuit diagram with E-Plan

Oberlin Filter GmbH Eschweiler

• Construction of various filter plants with Eplan P8
• Control cabinet construction & testing plants

PARSYTEC AG

• Creating documentation with E-Plan
• Electrical construction of an automatic positioning unit